● Factory / FAC-01 SPEC. NO. EMS-FAC-01
A 5,000 m² Factory Built for the World's Smart Glasses
Monthly capacity of 50–100K units across six product lines, with every stage — SMT, optics, acoustics, clean-room assembly and test — under one roof in Dongguan, the city that makes one of every two AI glasses on earth.
● Full Process Chain SPEC. NO. EMS-FAC-08
Eight In-House Stages, Zero Hand-Offs
The Dongguan cluster lets us run the entire chain locally — from first sketch to certified finished product without leaving the city. Each stage below hands off with written records, so a design change never disappears between departments.
ID Design
Frame styling and wearability-first ergonomics, reviewed against your brand language. 3D files are issued for structure and optics hand-off.
Structure
Hinge, temple, battery and module placement engineered for the target weight class — 27.6–40 g on audio platforms. Mold and material choices are fixed here.
Optics
Lens stack, waveguide bonding or display alignment tuned to your chosen display route. Optical inspection runs on the bonding line itself.
SMT
Mainboards, antenna and camera modules assembled on our in-house SMT lines. 8MP and 12MP camera modules are aligned on the same line.
Assembly
Class-10,000 clean-room final assembly with per-station traceability records. Every unit carries a serial-scannable build history.
Testing
Audio frequency response, OTA, RF, battery aging, drop and IP tests — every unit logged, every defect quarantined before packing.
Certification
CE, FCC, BQB and UN38.3 documentation prepared in parallel with production, not after the fact. Pre-compliance testing saves 2–4 weeks.
Shipping
Battery-compliant export packaging and door-to-door freight with full customs documents, including MSDS and UN38.3 reports.
● SMT & Electronics SPEC. NO. EMS-FAC-SMT
Mainboards, Antennas and Camera Modules, In House
Our SMT lines place mainboard components, tune antennas and align camera modules under the same roof as final assembly — so a late spec change doesn't bounce between subcontractors and cost you a season.
Antenna OTA tuning and RF checks happen on site, and every battery pack is charge-cycled before it ever reaches a frame.
Keeping electronics assembly internal is what makes 14-day prototypes and 30–45-day mass production windows repeatable, program after program.
Test Coverage● Optics & Acoustics SPEC. NO. EMS-FAC-LAB
Optics Lab and Acoustic Chamber, On Site
Two labs decide whether a frame sounds and looks right before it ships: the optics line inspects every bonded waveguide and lens stack, and the acoustic chamber tunes drivers and microphones against measured targets rather than taste.
| Equipment / capability | What it validates | Reference spec |
|---|---|---|
| Waveguide bonding station | Micro-OLED + waveguide lamination | 25 g-class display prototypes |
| Optical microscope line | Lens-stack and coating inspection | Full-bonding, low-yield-loss |
| Acoustic chamber | Frequency response & ENC tuning | 4-mic AI ENC, wind-noise suppression |
| Spectrum analyzer rig | Driver & microphone validation | Open-ear and bone-conduction drivers |
| SMT line | Mainboard placement & reflow | Multi-vendor chip platforms |
| Antenna OTA chamber | RF performance validation | Bluetooth 5.3 / 5.4 |
| Battery cycler | Charge / discharge aging | 140–170 mAh + charging case |
| Drop tester | Mechanical impact | 20,000-cycle hinge endurance |
| IP tester | Water & dust ingress | IP54 – IPX6 per model tier |
| Camera alignment jig | 8MP / 12MP module calibration | 1080p video output |
● Test Coverage SPEC. NO. EMS-FAC-TST
Six Test Gates Between Your Unit and the Box
Audio Frequency Response
Full-range sweep on every acoustic unit in the chamber, with ENC beamforming verified on the mannequin rig — not by ear.
Antenna OTA
Bluetooth 5.3 / 5.4 RF performance measured in our OTA chamber, so range complaints never reach your support line first.
RF & EMC
Radiated and conducted emissions pre-scanned against CE and FCC limits before the official certification lab stage.
Battery Aging
Charge / discharge cycling on every pack; capacity is verified before a frame is sealed, and 140–170 mAh cells are cycled to spec.
Drop & Impact
Hinge and lens drop testing with 20,000-cycle hinge endurance on the structural platform, aligned to ANSI Z87.1 where required.
IP Water Resistance
IP54 – IPX6 ingress testing per model tier, so rain, sweat and washing don't become warranty claims.
● Capacity & Scheduling SPEC. NO. EMS-FAC-CAP
Production Windows You Can Plan Around
| Parameter | Reference value | Notes |
|---|---|---|
| Monthly capacity | 50–100K units | Across six product lines |
| MOQ | 100 pcs | Per SKU |
| Prototype | 14 days | From spec freeze to working sample |
| Mass production | 30–45 days | Standard configuration |
| ODM end-to-end | 60–90 days | Includes certification planning |
| Certification lead | 4–12 weeks | Run in parallel with production |
| Inspection | AQL II | Per order, on request |
| Payment terms | T/T 30/70 | Standard OEM terms |
● Next Step SPEC. NO. EMS-FAC-CTA
Book a Virtual Factory Walkthrough
See the SMT lines, the acoustic chamber and the clean room on a live video call — then get a capacity plan for your program within 24 hours.
